Project Summary
Design, development, and validation of an electrical control unit to fold and unfold a roof panorama display.
Sector: Automotive.
The Challenge
The main challenge was developing the system’s behavior by integrating electronics and mechanics while ensuring safe and reliable movements of the panorama display.
The project required finding the right balance between speed, torque, and safety. Meeting customer expectations for movement speed and positioning demanded careful consideration of friction force and motor synchronization, while maintaining anti-pinch detection and avoiding false reversals.
The entire development followed ISO 26262 ASIL A standards.
Our Approach
To meet performance and safety goals, the team implemented:
Motor synchronization via CAN communication.
Adaptable electronics for different mechanical profiles.
A software architecture with dedicated diagnostic capabilities.
A key factor in achieving success was performing an extensive analysis of various mechanical profiles recorded by the electronics to ensure stable movement. Guaranteeing mechanical production stability and maintaining electronic adaptability throughout the product’s lifecycle proved essential to the final result.
Results and Impact
Successful series production of adaptable control units fully integrated with mechanics and motors.
Project completed on time, within budget, and in compliance with all safety and quality standards.
A completely new and innovative system, unprecedented in the market.
Key Takeaways
Continuous communication with the customer is vital to deliver the right product on time.
Testing and ongoing adaptation in different environments enhance reliability and performance.
Keeping documentation simple and efficient prevents overengineering, allowing more time for implementation and testing.
Looking Ahead
Do you have an innovative product related to motor control that you’d like to bring to market quickly and efficiently?
👉 Our team has the experience and technical know-how to help you make it happen.
